Finding the Right Carpet

Finding the Right Carpet

Identify the Carpet that Meets Your Needs

Your facility: The first step is to clearly define your facility’s requirements. Some questions to ask yourself include:

  • What type of facility are you carpeting?
  • Within that facility, what specific area is receiving new carpet
  • How long will the carpet will be used (life cycle)?
  • What types of dirt will people or machines track into the facility?
  • Is the carpet part of a remodel or a new installation?
  • Will installation require access to the subfloor?
  • Does the space include modular furniture?

Facility location: To maximize performance, you must also determine where the carpet is going to go within the facility.

Below are some location-specific questions to ask:

  • On a typical day, will people or machines spill, stains, or track dirt into the building? If so, what type of spills? Food stains? Coffee or chemical spills?
  • What will the frequency of spills be? Excessive? Occasional?
  • What about moisture? Do you need a moisture-permeable or impermeable backing?
  • Will the flooring receive exposure to harsh chemicals, intense sunlight, or atmospheric contaminants (such as nitrous oxides or ozone)?
  • Will there be lots of foot traffic? Wheelchairs? Supply carts?

The Right Carpet for Any Environment

Today’s carpet options include a wide variety of choices in style, fiber composition, and color. Whether you are specifying broadloom or tile for a corporate office, school, or public space or purchasing an area rug for a boutique hotel. New technology can produce multilevel loop and cut-loop patterns with diamond, bow, pin dot, fleur-de-lis, or other designs.

Carpet adds personality to any workplace, whether formal or bold. In hospitality settings, it can provide directional clues to move people to registration areas or elevators. In healthcare settings, carpet can be soothing and emotionally healing. It can quiet a computer lab in schools. In retail, carpet can complement merchandise displays.

For more information, download the CRI Model Specification for Commercial Carpet

To match the best carpet to the proper end-use, you should consider:

  • Carpet and Rug Construction
  • Dyeing and Color Selection
  • Size Options
  • Quality and Performance Requirements
  • Insulation
  • Sound Absorption
  • Cushion

Understanding Carpet Construction

Carpet construction, which may be loop, cut, or combinations of the two, determines its look and performance. In corridors, lobbies, offices, classrooms, hotel rooms, patient care facilities, and other public areas, loop styles with low dense construction retain their appearance and resiliency and provide a smooth surface for rolling wheelchairs or food carts. Cut pile or cut and loop pile carpets are optimal for administration areas, libraries, individual offices, and boardrooms.

Various types of high-performance backing systems provide additional advantages including high tuft binds, added stability, imperviousness to moisture, and resistance to edge raveling. Overall, it’s important to consider the functional needs of each area when selecting your carpet type and backing.

Commercial carpet is primarily manufactured by tufting or weaving. While each process produces quality floor coverings, tufted carpet accounts for 95 percent of all carpet construction. Both tufting and woven manufacturing advanced technology to produce a myriad of carpet patterns and styles.

Tufted

Tufted Carpet: Tufting is the process of creating textiles, especially carpet, on specialized multi-needle sewing machines. Several hundred needles stitch hundreds of rows of pile yarn tufts through a backing fabric called the primary backing. The needles push yarn through a primary backing fabric, where a loop holds the yarn in place to form a tuft as the needle is removed. The yarn is caught by loopers and held in place for loop-pile carpet or cut by blades for cut-pile carpet. Next, machines apply secondary backings of various types to render a variety of performance properties.

Here are some key steps in the tufting process:

  • Yarn enters the tufting machine from cones on creel racks (or from big spools called beams).
  • The primary backing feeds into the machine.
  • Yarn and primary backing come together in the machine.
  • Needles on a needlebar feed yarn through the tufting machine. Needles repeatedly penetrate or tuft into the primary backing.
  • The tufted carpet is mended and inspected.
  • Carpet is rolled onto large rolls for the next step (dyeing or backing).
Tufted

Tufted Carpet: Tufting is the process of creating textiles, especially carpet, on specialized multi-needle sewing machines. Several hundred needles stitch hundreds of rows of pile yarn tufts through a backing fabric called the primary backing. The needles push yarn through a primary backing fabric, where a loop holds the yarn in place to form a tuft as the needle is removed. The yarn is caught by loopers and held in place for loop-pile carpet or cut by blades for cut-pile carpet. Next, machines apply secondary backings of various types to render a variety of performance properties.

Here are some key steps in the tufting process:

  • Yarn enters the tufting machine from cones on creel racks (or from big spools called beams).
  • The primary backing feeds into the machine.
  • Yarn and primary backing come together in the machine.
  • Needles on a needlebar feed yarn through the tufting machine. Needles repeatedly penetrate or tuft into the primary backing.
  • The tufted carpet is mended and inspected.
  • Carpet is rolled onto large rolls for the next step (dyeing or backing).

Woven Carpet: Woven carpet is created on looms by simultaneously interlacing face yarns and backing yarns into a complete product, thereby eliminating the need for a secondary backing. A small amount of latex-back coating is usually applied for bulk. Principal variations of woven carpet include velvet, Wilton, and Axminster.

Woven